Installation process

1. Before the official construction, the workers should first use the horizontal tube to measure whether the ink line of the wall surface is level. Only by ensuring that the base line is really level can the later installed ceiling not be tilted or have a height difference.

2. The gypsum board ceiling needs to be fixed on a solid wooden keel frame, so careful selection of keel materials before has become an essential step. It is recommended that you try to choose pine wood with better nail holding power.

3. Because the keel is made of wood, you must pay attention to fire prevention. The standard method is to evenly coat the surface of the keel with fire-resistant paint, and then nail it to the wall after the entire keel is white. This can ensure that the place where it contacts the wall is also painted with fire-resistant paint.

4. After the surface of the keel is fireproofed, the assembly can begin. Workers will use a nail gun to fix it at an angle of 45 degrees at the junction of the two keels. At this time, it is necessary to master the strength to prevent the keel from cracking.

5. After the keel frame is nailed, the frame needs to be fixed on the wall. At this time, it is necessary to carefully check whether the distance between the frames is not greater than 300mm in order to have sufficient fastness (also according to the on-site installation with lights, downlights, shooting lights, etc.) The distance of the light should be considered, otherwise there will be some small troubles in the installation). Otherwise, the gypsum board on it will easily sink and break.

6. Next, the gypsum board will be formally installed. It is best for the workers to use stainless steel drywall nails to fix the gypsum board. Such nails will not rust and can ensure the long-term beauty of the gypsum board in the future.

7. Nailholes on gypsum boards are usually treated with anti-rust nailhole putty. In fact, filling the nailholes with cement is a more economical and labor-saving method. And the effect after treatment is no worse than nail hole putty.

8. The gap between the two gypsum boards must be dealt with in the next step, otherwise there will be obvious cracks in the future. General workers will use 901 glue and gypsum powder to mix and fill the joints.

9. After filling the gaps with gypsum powder, it is best to stick the anti-crack tape on the surface, which can prevent the top surface from cracking caused by thermal expansion and contraction. When pasting, pay attention to removing air bubbles with a scraper while pasting, so that the tape and the plasterboard can be completely and tightly combined.

10. For ceilings with special shapes, post-processing is very important. Suspended ceilings such as round and wavy shapes need to be repaired slowly by experienced masters with a small spatula, which is also the most important process of forming the entire suspended ceiling.

11. After the basic shape is repaired, the edge of the suspended ceiling should be polished with sandpaper to remove the edges, corners and burrs. Be patient and careful when handling, otherwise it will affect the appearance very much in the future.

12. Generally, after a few days of hard work, the ceiling at home can be completed. As long as you grasp the key links in the above construction, you can ensure the beauty and safety of the gypsum board ceiling.

 

Paper faced Gypsum board production line main system

1. Paper supply system

It adopts special pneumatic expansion shaft and magnetic powder pneumatic brake that can adjust paper, as well as accurate paper receiving type and high-precision electro-hydraulic automatic correction machine. In addition, the indentation machine has played a great role in the while trimming and shaping and the quality of products can be greatly improved and a great deal of unnecessary waste can be reduced, save cost.

 

2. Gypsum powder supply system:

With unitque impeller feeder and accurate electronic belt scale as the powder supply core, the normal supply of Gypsum powder has a reliable guarantee. In addition, there are a variety of powder additives storage, unloading，glass fiber cutting and metering feeding system. In addtion to the pneumatic discharge device to ensure the supply of powder reliable protection.

 

3. Water supply and mixing system:

Adopted the accurate screw metering pump and intuitive liquid flowmeter to provide great conveniene for operation.

 

4. Foaming system:

It uses that a larger constant pressure pump to supply gas and accurate screw metering pumps and a advanced foaming station. Foaming station adopts advaned dynamic and platform combined foaming system to make the foam smooth and even into the mixer. This new foaming station can reduce the weight of the Gypsum board, enhance its strengh and Honeycomb foam has high stability.

 

5. Forming systerm

This system introduced foreign technology, special stainless steel edge mixer and special stainless steel pneumatic plate forming machine, they can increase the anti-wear ability of the system and prolong the service life. Plate forming machine is used instead of the original pressing roll to improve the flatness of the surface.

 

6. Conveying system

In addition to the traditional conveyor, this system adds the waste board cleaning machine, which not only reduces the labor intensity of the workers, but also makes the environment of the workshop clean.

 

7. Transit system

This system adopts the most advanced non-power entry plate fast forward mechanism, reducing energy consumtion and the assembly of each component has been improved as a whole, making the machine run more reliable.

 

8. Drying system

This system is the core of the whole production line, which directly affects the output and energy consumption of the production line. This system adopts a unique radiator structure, which can control the temperature by layer and sections. Coupled with the novel and unitque air distribution system, the tempreature and humidity of each layer of the system can be adjusted arbitrarily, thus reducing the energy comsumption. It is the key to reduce the test cost.

 

9. Edge cutting and Sealing system

This system adopts the double-layer plate to saw and wrapped edges, after turning over and folding the board, the system cuts the folded board and seals them together. The waste raw matieral after cutting is chopped into powder, let this powder absorb slurry, then can be used as accelerator. The sealing system adopts advanced technology automatic forming abroad and domestic, reduced cost and imporved efficiency.

 

10. Dust removel system

The system adopts pulse back blowing bag type dust collector, which improves the dust removel effect and basically meets the requirements of environmental protection. In addition, dust cleaning is convenient, but also can be reused.

 

11. Control system

Three control stations are controlled by PLC. Ac contactor, driving equipment selection of reliable brand and also the use of frequency converter and photoelectric sensors and other non-electric shock devices, to ensure the reliability of the equipment operation, to achieve the long-term continuous operation of the equipment automatic control.

 

Company Development

Among the wide variety of mechanical, Building material machinery accupies an important position. Adhering to the concept of keeping pace with The Times, our general manager and engineers also made technological innovations in our producsts over and over again. We independently developed and upgraded a number of single machines, greatly optimizing the efficiency of the whole production.

Our company establised in 2002, with the continous of study and serve for the customers, we develop ourselvies too, our factory wons the National High-tech enterprise in the year of 2021 and range of Paper faced Gypsum Board production line, Calcium Silicate production line and Egg tray machine, mainly applied to devorative materials. Adhering to the business philosophy of mutual benefit and win-win cooperation, the company has won the cooperation of customers from Iran, India, Russia, Uzbekistan, Tajikistan, Ukraine and other countries.

Development history is as follows:

 

 

What can we do for you

1. Over 24 years’ production experience, our engineer can make the equipment configuration feasibility report, after sign the contract, we will offer the Foundation drawings, Wiring diagram.		4. Accept the Electric appliance customized, such as Siemens, Omron from Japanese etc; Exterial colors of the Gyspum board production line, any color you want.
2. Xiangyi mechanical is the National High-tech enterprise, we are always updating our production line to win more profit for our clients. Won many customers from Iran, India, Uz, Uaz, Ujr, Iraq, Kuwait etc.		5. We will dispatch installation engineer to install the equipment and teach the customers’ technician how to operate untill the production line produces the qualified product.
3. We will use the heavy steel of “H” stype, quality is perfect, It can make the production structure lighter 30%, saving riveting workload 25%. And we will adopt the Steel Demolition structure for the whole production line.		6. Even we had finished the handover, if you have any question after that, please feel free to contact us, we will save all the question for you and we can also fly to your factory if necessary.

 

Main performance of our Gypsum board production line

1) Low energy consumption in production. Best resonable design of Drying system, consumes 78% less energy per unit of production than others.

(2) Excellent water performance. Best quality Gypsum board, add the silicone oil by the very small quantity, then the board has excellent performance of water-proofing.

(3) Excellent fire performance. Due to the release of the combined water when gypsum is heated, its fire resistance limit can reach more than 2h.

(4) Good decorative function. The surface of the gypsum board is smooth, and the bonding material between the board and the board can be firmly bonded together to form a seamless structure, and the architectural decoration effect is good.

(5) Good constructability. Gypsum board can be nailed, sawn, sticky, construction is very convenient, with it as decoration, you can get rid of the traditional wet operation, greatly improve the construction efficiency.

(6) Comfortable living function. Because gypsum board has a unique "breathing" performance, it has the ability to adjust indoor humidity, making living comfortable.

(7) High production efficiency. Conducive to the realization of large-scale production, in a variety of building panels, gypsum board production efficiency is the highest, easy to large-scale production.

(8) Low investment. Compared with fiber gypsum board and cement foam board, the production equipment of gypsum board can achieve continuous mechanized production, the equipment utilization rate is very high, and the equipment investment is less.

 

With our Clients

 

 

RFQ

Installation

We have our own installation engineers, which can help customer arrange the installtion.

 

Debugging

Equipped with professional installation engineers, process engineers and other technical personal joint debugging, each production line to develop a debugging plan, from the dingle machine empty operation, system empty opeation to the system with the material operatjion, the whole production line with the material operation, every link accordording to the standard to test.

 

Training

The method of combining theory with practice is adpoted for the training. The installation engineer shall train the maintenance backbone personnel of the buyer, and the process engineer, equipment and operation engineer shall train the on-site front- line operators, so as to achieve the purpose of knowong the process, operation, equipment and maintenance.

 

 

Certificate

 

Contact

Real factory of Gypsum board production line, feel free to consult any question!

http://www.xiangyimachinery.com/